Capture
An industrial camera watches the conveyor continuously. Background modelling isolates the material in view.
INDUSTRIAL MACHINE VISIONENGINEERED BY OHMICO
Clarity.
Down to the
last particle.
Turn your conveyor into a continuous source of insight. Real-time rock size analysis, from the first detection to the final report.
PARTICLE VISIONCONVEYOR INTELLIGENCE
Detect. Measure. Understand.
Real-timeParticle-level analysis
24/7Headless operation
PDF · Excel · CSVAutomated reporting
DISCOVER THE SYSTEM01 / THE WORKSPACEYour conveyor.
Your conveyor.
In focus.
One clear view of what’s moving. Particle Vision brings your camera feed, size distribution, statistics and oversize alarms into a single live dashboard.
Actual application screenshot · simulated camera · uncalibrated demonstration
01
See the material
Annotated camera imagery puts each detected particle in context.
02
Read the distribution
Rolling statistics and size graphs reveal what’s moving through your process.
03
Trace the history
Browse previous measurements and review alarms from the same workspace.
02 / FROM VISION TO INSIGHTA clear picture.
A clear picture.
A continuous process.
From camera to database, a purpose-built vision pipeline turns moving material into measurable information.
Measure
Perspective correction and separation of touching rocks support measurements of each individual particle.
Track
Each rock is followed across the field of view, then counted and stored once using its largest-view measurement.
Understand
Classify particles into configurable size bins, flag oversize material and turn measurements into scheduled reports.
MEASURED PER PARTICLE
Width · Height · Area · Equivalent diameter · Estimated volume
03 / BUILT FOR THE BELTIntelligence that
Intelligence that
keeps moving.
Precise measurement is only the beginning. Particle Vision pairs operational visibility with the tools to configure, review and maintain your station.
One particle. One record.
Continuous tracking follows every detected rock from entry to exit, avoiding counts for every frame. The largest-view measurement is retained when particles enter or leave the image.
Tracking & unique countingCalibrated to your setup.
A five-step wizard guides calibration using a ruler, checkerboard or known length. Save named profiles, switch between setups and correct for camera perspective.
Guided calibrationOversize, brought to light.
Set your oversize threshold and review an annotated snapshot for each alarm. Acknowledge and clear events with their complete lifecycle kept in the database.
Configurable oversize alarmsResilience in the loop.
Automatic camera reconnection, hot-plug discovery and configuration reload keep the station adaptable. Database integrity checks, backup restoration and disk-space guards protect operation.
Recovery & data protectionA history that scales.
Pre-aggregated hourly, daily, weekly and monthly summaries keep reporting and history responsive, even as the database grows to millions of measurements.
Pre-aggregated statisticsReady to run continuously.
Headless mode runs the full camera-to-database loop without the desktop interface, suitable for 24/7 operation under systemd. A deterministic simulated camera supports demos, testing and benchmarks.
Headless & simulated operation04 / AUTOMATED REPORTINGFrom live data
From live data
to the larger picture.
Branded reports arrive on a schedule. Review size distribution, alarm history and your ten largest particles, with rule-based recommendations to support the next decision.
PDFEXCELCSV
YOUR PROCESS. EVERY PERSPECTIVE.
01
Hourly
Follow the latest production window.
02
Daily
Review the day’s measurements.
03
Weekly
Look at the broader distribution.
04
Monthly
Bring the full reporting period together.
Generated automatically for every completed period.
05 / THE NEXT HORIZONBuilt today.
Built today.
Looking further.
PLANNED DEVELOPMENT
Our expansion roadmap connects more of your operation and adds new dimensions to particle analysis. These capabilities are planned and are not included in the current release.
01More connected.STATIONS & ACCESS
Multi-camera support
Multiple belts with calibration and reporting for each camera.
Cloud sync
Replicate summaries and reports to a central server.
Remote dashboard
Web-based monitoring of one or more stations.
Mobile app
Alarm push notifications and status on the go.
02More integrated.PLANT & PROCESS
PLC / SCADA integration
An OPC UA / Modbus bridge for alarms and statistics.
Conveyor speed sensor
Tachometer input to give measurements accurate mass-flow context.
Belt scale integration
Combine estimated volume with weighed tonnage.
03More dimensions.CLASSIFICATION & 3D
ML rock classification
Material and fines classification built on measured geometry.
Stereo vision volume
True 3D volume measurement using a stereo camera pair.
3D size analysis
Depth-based shape descriptors beyond two-dimensional silhouettes.
LET’S TALK PARTICLE VISIONSee what’s moving.
info@ohmico.co.zaStart a conversationSee what’s moving.
Know what matters.
Tell us about your conveyor, your material and the insight you need.